Industrial Agitators Market Report 2024 (Global Edition)

Global Industrial Agitators Market Report 2024 Market Size Split by Type (Large Tank Agitators, Portable Agitators, Drum Agitators, Others), by Application (Top-mounted agitators, Side-mounted agitato...

Industrial Agitators Market Report Description

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Company Profile:

Morimatsu

Morimatsu is engaged in the designing and supply of process equipment. The company established its manufacturing plant in China with its offices in Stockholm, New Jersey, and other. The company offers several products in the portfolio, which include:
•    Agitators
•    Separator
•    Bioreactor systems
•    Ultrafiltration systems
•    Sanitary Tanks
•    Multifunctional filter washing dryers
•    Modular plants
•    Crystallizing tanks
•    Heat exchanger

The company is also engaged in offering services such as digital operation, engineering, after sales and validation service. These products find application in various industries such as new energy, power station, oil and gas, refinery, petrochemical and other.

RECENT NEWS

November 2019

Morimatsu Pharmadule, part of Morimatsu engaged in a partnership with GE Healthcare Life Sciences

Morimatsu Pharmadule engaged in partnership with GE Healthcare to expand and accelerate the accessibility of biotherapeutics. Morimatsu Pharmadule offer engineering design, construction, installation, and validation services, based on GE Healthcare Life Sciences' proprietary design.

SATAKE MultiMix Corporation

SATAKE MultiMix Corporation is a Japan based manufacturer of equipment required for different industries. The products of the company are divided into mixers, impellers, bioreactors, environmental testing equipment and others. The reactors category includes HSF reactor, MRF reactor, MRF-RB reactor and others. Further, environmental testing equipment includes: Psychrometric calorimeter, balance calorimeter, secondary refrigerant calorimeter and others. The company is exporting its products in the China, Korea, Taiwan, Russia, America and others.

Top Companies Market Share in Industrial Agitators Industry: (In no particular order of Rank)

• Jongia
• Morimatsu
• SATAKE MultiMix Corporation
• EKATO
• Fluid Kotthoff GmbH
• KSB
• SPX FLOW
• Sulzer
• Zucchetti Srl
• Dynamix
• MIXEL
• INOXPA
• Tacmina
• Silverson
• Xylem
• National Oilwell Varco
• SIEHE Industry
• Confidential Data
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• Data Hidden

*List of Second Tier Companies, List of Third Tier/ Start-up Companies (Inquire with sales executive) Request Any Company Profile for Preview Purpose OR Data Validation!

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Industrial Agitators Market Regional Analysis

Region and country analysis section of Industrial Agitators Industry Analysis has been segmented into 5 major region such as North America, Europe, Asia Pacific, Middle East & Africa ,and Latin America (along with respective major contributing countries) and provides the revenue share, current trends.

The base years considered for all the estimations by analyzing trends and growth rate will help you gain an in-depth understanding of the conclusions provided in this report. This report also includes figures, graphs, pie charts, tables and bar graphs that explain the data analysis based on current trends at the country level as well as key regions. This research report also focuses on assessing factors such as profit, product price, capacity, production, supply demand market growth rate along with others to create a clear picture on the future prospects of Industrial Agitators market.

The current report Scope analyzes Industrial Agitators Market on 5 major region Split (In case you wish to acquire a specific region edition (more granular data) or any country Edition data then please write us on info@cognitivemarketresearch.com

• North America (United States, Canada, Mexico)
• Europe (United Kingdom, France, Germany, Italy, Russia, Spain, Sweden, Denmark, Netherlands, Switzerland, Belgium)
• Asia-Pacific (China, Japan, Korea, India, Australia, Philippines, Singapore, Malaysia, Thailand, Indonesia, Rest of APAC)
• South America (Brazil, Argentina, Colombia, Peru, Chile, Rest of South America)
• Middle East and Africa (Saudi Arabia, Turkey, Nigeria, UAE, Egypt, South Africa, GCC Countries, Rest of MEA)

The above graph is for illustrative purposes only.

Industrial Agitators Market Analysis

Type analysis of the Industrial Agitators market.

Large Tank Agitators

Large tanks, also known as large diameter tanks, come in a variety of sizes, ranging from 500 to 5000 gallons on the low end to 5000 gallons on the high end. For large tank installations, several smaller side-entering agitators may be more efficient and cost-effective rather than a single, larger device. The use of larger blades to achieve high circulation usually entails the use of a heavier agitator. Large tank agitators can be attached to the top of the tank, either on centre or slightly off centre, to create low-level self-baffling.

Portable Agitators

Portable agitators are used to mix liquids and suspend particles in a variety of industries all over the world. These devices may be extremely efficient while also providing excellent mobility and the ability to move from one location to another. Portable agitators are commonly attached by light and heavy-duty clamp mounts, drum lid mounted, bung mount mixers, and tote bracket mounts, and are normally driven by motors ranging from 13 to 4 HP. Portable agitators are utilized for smaller applications as it requires the flexibility of a clamp-on configuration. Hydrofoil is standard portable agitators, assuring high efficiency performance.

Drum Agitators

Drum agitators keep their fluids moving. It may be used to mix, stir, dilute, and dissolve aqueous solutions of low to medium viscosity. Drum agitators keep the basic components in drums homogeneous so they can feed the dispensing system. During the production process, drum agitators are installed.

Others

Several other models such as close tank agitators and anchor-type agitators are available in the market. These close tank agitators are utilized in a variety of dairy, food and beverage, personal care, and biopharma operations to ensure excellent mixing and homogeneity of high-viscosity fluids containing fibrous or abrasive constituents. While, Anchor-type agitators are mostly used to mix very viscous materials and non-Newtonian fluids, which lack a certain degree of viscosity due to temperature fluctuations. These agitators are suitable for use in tanks with rounded or conical bottoms.

The above Chart is for representative purposes and does not depict actual sale statistics. Access/Request the quantitative data to understand the trends and dominating segment of Industrial Agitators Industry. Request a Free Sample PDF!

Industrial Agitators Market, by Application

Top-mounted agitators

Top-mounted agitators are extensively utilized in numerous industries. A top entry agitator has the benefit of being able to handle a wider range of viscosities and specific gravities. These agitators are extensively used in the liquid processing sector since they need less power and have a longer lifespan than other items. They guarantee uniform mixing results, excellent process dependability, high efficiency, low operating costs, and minimal environmental impact.

Side-mounted agitators

The side entry agitator is mounted on the side of a cylinder or tank, and the impeller is normally set up in an axial flow pattern to get the best mixing efficiency with the least amount of power. It is commonly used in desulfurization, denitrification, and huge tanks of various types. Compact structure, high efficiency, steady transmission, minimal noise, and quick disassembly are all features of the side entry agitator. In some cases, multiple sets of side entrance agitators are employed in big storage tanks

Bottom-Mounted agitators

The bottom entry agitator is mounted on the device's bottom, the mixing shaft is shortened, and there is no connection between the driving and mixing shafts, resulting in improved shaft stability. It is commonly used for large-scale equipment like polymerization tanks, PVC reactors, saccharifying tanks, and gelatinization reactors, among other things. Bottom mounted agitators are also useful for mixing ingredients in the bottom, ensuring that all elements are well mixed.

The above Graph is for representation purposes only. This chart does not depict actual Market share.

Industrial Agitators Component Segment Analysis

Heads

Agitators are comprised of a visible mechanical component known as the head. Different varieties of heads are available from manufacturers ensuring the agitators' dependability and longevity

Sealing Systems

Mechanical seals are commonly used in agitator sealing systems. On an Agitator, a mechanical seal is a mechanism that creates a seal between a revolving or reciprocating portion and a stationary part. It operates by establishing a flow route that is either axial or radial in nature. Because the mechanical seal for an agitator is usually in the vessel's vapour space, external cooling is sometimes necessary. Mechanical seals are available for top, bottom, and side entrance, depending on where the agitator is positioned on the vessel. It is commonly used to clean in-place at low speeds.

Impellers

Agitator impeller products are engineered to maximize in-tank mixing while staying dependable and requiring minimal maintenance. The agitator impeller finishes a complete mixing system. The number of impellers required is determined by the liquid's height inside the vessel or tank. Typically, each impeller has two to six blades.

Reducer/Gearbox

The gear box is extensively utilized in the agitator for power transmission because of its changeable output speed. A variety of gearbox configurations can be employed in agitator applications. Similarly, the motor speed is usually too high to drive the shaft directly. As a result, power is typically delivered through a speed reducer, which is typically a gear drive. This reducer supports all shaft loads, including torque, bending moment, downward load (weight), and pressure push in a closed tank, in addition to reducing speed and increasing torque.

Motor

The agitation process is determined by the spinning of the propeller in the tank. As a result, power from the drive is passed to the shaft in order to rotate the propeller. Motors are commonly utilized for this power transmission because of their changeable output speed. The agitator shaft and gearbox are linked to the motors. A common feature of agitator motors is that they have permanently lubricated bearings.

Shaft

The agitator shaft is a crucial part of the agitation mechanism in the reactor pressure vessel. It is a revolving component with a circular cross-section that is used for agitation and mixing. The shaft supports components such as the impeller, connection, and bearing. In some circumstances, a high-speed agitator shaft is appropriate for vigorous mixing and agglomeration dissipation. It allows for the installation or removal of a mechanical seal to DIN without having to remove the gear box, which saves time.

Others

There are several other components that includes gland and bearings. Bearings for vertical tank agitators helps to withstand both radial and thrust stresses. Installing intermediate bearings on the shaft to safeguard the gearbox is standard procedure.

• Heads
• Sealing Systems
• Impellers
• Reducer/Gearbox
• Motor
• Shaft
• Others

Industrial Agitators Form Segment Analysis

Solid–Solid Mixture

Solid–solid mixture is type of mixture which involves two or more solids. Mixing free-flowing specific solids is a typical industrial procedure seen in a wide range of industries. Agitators are routinely employed in this situation. In a solid-solid combination, the agitators provide enough flow to overcome the particles' settling velocity. This particle suspension can be classified as "on-bottom," "off-bottom," or "full suspension." In certain circumstances, smaller and faster-running impellers are utilized in this form of mixing to provide the flow required to suspend particles

Solid-Liquid Mixtures

A solid–liquid mixture consists of solid and liquid matter. Agitation of solid-liquid mixtures is commonly used to suspend coarse free-flowing particles or break up lumps of finely agglomerated solids. Typically, these agitators are employed in the food, cosmetics, pharmaceutical, and chemical sectors.

Liquid–Gas Mixture

This is a mixture formed with the combination of a liquid and a gas. In fermentation operations and a variety of oxygenation and hydrogenation procedures, a gas must be mixed with a liquid. Agitation enhances mass transfer between the gas and liquid phases. Gas-liquid reactors with agitators are notoriously difficult to build since they require a lot of power and have a lot of gas holdup.

Liquid–Liquid Mixture

Liquid-liquid mixes are ones in which the solute and the solvent are both liquids. One or more agitation impellers are used to agitate the liquid. The impeller may create the movement of the liquid, which is defined by its velocity and direction, depending on its form.

• Solid–Solid Mixture
• Solid-Liquid Mixtures
• Liquid–Gas Mixture
• Liquid–Liquid Mixture

Industrial Agitators Industry Segment Analysis

Chemical

Industrial chemical agitators can be configured for a variety of processes, applications, and chemical mixing tank designs. Chemical agitators that have been properly developed and adjusted can help to enhance the entire chemical process. Its low cost makes it an excellent choice for small chemical dosing skids. In the chemical industry, an agitator is used to mix various process media such as liquids, gases, and solids. They are most commonly used to homogenize and agitate medium and large-volume tanks

Paint & Coatings

Agitators are mostly used in the paint and coatings industry. The aim of the agitators in the paint box is to mix the paint. It is used to turn a variety of media into a homogenized, emulsified paint that may be used for everything from home improvement projects to vehicle finishes. These industrial paint and coatings agitators usually include a shaft and a bottom-vortexing impeller that agitates the raw components into a consistent, completed blend throughout the mixing process. These agitators are used in totes, drums, and other industrial containers to maintain paints or coatings suspended throughout production and to minimize settling or separation of the media after distribution or storage, resulting in high-quality output at every step of the process.

Mineral

Mineral industrial agitator mixer is extensively utilized in hydrometallurgy, mineral separation, and tailings treatment industrial processes. It is utilized in the processes of leaching, separation, enrichment, extraction, and extraction. It is also frequently utilized in industrial processes such as electrolytic zinc, electrolytic copper, electrolytic manganese, uranium oxide, aluminium oxide, electrolytic nickel-cobalt, iron, and tailings treatment. Similarly, during CIP process agitators are used where pulp is passed through a series of agitated tanks.

Food & Beverages

Agitators of various types are used in the food and beverage industries to process their products. Food and beverage (F&B) agitation operations need effective mixing with a short cycle time. These agitators are built in a standard sanitary design. The hygienic design structure guarantees that the substance being mixed does not adhere to the agitator or any of the agitators or equipment's fittings and fasteners. It is also made such that the equipment is simple to clean and sterilize in some circumstances. 

It is used to make fats and margarine, fruit desserts and juice concentrates, honey, cocoa and chocolate, ketchup, dairy products, and sugar, among other things.

Pharmaceutical

The use of agitators has proven to be a turning point in the pharmaceutical sector. It can be employed in a variety of activities in the pharmaceutical business, including reactions, work-ups, drying, filtering, and so on. Also, vigorous and high-speed agitation is required in the pharmaceutical industry, these agitators are employed in mixing, dissolving, dispersion, and maintenance procedures. It is commonly used in syrup, emulsion, creams, gels, ointments production. Agitators have been used in fermenters for many years.

Cosmetic

In the cosmetics business, industrial agitators are frequently employed in the production of colognes and perfumes, hair cosmetics, toothpastes, deodorants, cabropol dispersion, and a variety of other cosmetics. It comes in a variety of configurations and is suitable for all typical assembly scenarios, ensuring smooth integration into cosmetic production processes. The majority of agitator designs use basic controls that are simple to learn. It is constructed of sturdy stainless-steel parts that ensure that each machine may operate for a long period without requiring extensive repairs and maintenance.

New Energy and Materials

In several facilities, agitators are frequently utilized in the production of biogas. It employed submersible agitators, which are often used in digesters to mix and homogenize the substrate, improving the plant's output while avoiding particles from settling, which can lower the plant's efficiency in the long term, for example by blocking pipes.

Others

An agitator is also used in the water industry to add various chemicals to bring the source water up to drinking water standards. In addition, solutions for homogenizing sludge and dissolving sedimentation and floating layers, are required in mining, drilling and removal of sediments, tunneling, road building, and civil engineering.

• Chemical
• Paint & Coatings
• Mineral
• Food & Beverages
• Pharmaceutical
• Cosmetic
• New Energy and Materials
• Others

The base years considered for all the estimations by analyzing trends and growth rate will help you gain an in-depth understanding of the conclusions provided in this report. This report also includes figures, graphs, pie charts, tables and bar graphs that explain the data analysis based on current trends at the country level as well as key regions. This research report also focuses on assessing factors such as profit, product price, capacity, production, supply demand market growth rate along with others to create a clear picture on the future prospects of this market.

Author's Detail

Vinayak Bali

Senior Research Analyst at Cognitive Market Research

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